Details
Details:
Model
Material
Brand
Origin
Application
Booling-Automotive Mold-1
P20, 718, S136, 2738 etc
Booling
China
Automotive parts
Booling’s car lamp mold combines precise structure and aesthetic design to meet the needs of precision and efficiency. We always believe that “mold precision determines the upper limit of the product, and optical performance reflects the brand value”. With over 10 years of mold manufacturing experience, Booling utilizes five-axis linkage processing technology to accurately restore the shape and size of the car lamp mold. Booling adheres to the manufacturing concept of “millimeter-level precision and nanometer-level pursuit” to ensure that the light uniformity of the car lamp exceeds 98%, which is significantly higher than the industry standard, confirming our corporate commitment to “define industry standards with technology.”
Advantages of car lamp mold processing:
- High precision
- Processing flexibility and precision
- Ability to achieve precise processing of irregular shapes
- Reduce errors
Related Hot Products
Our car lamp molds can produce complex shapes and structures that are difficult to achieve with traditional methods, meeting users’ diverse needs for the appearance and function of car lamps. Car lamps usually have complex optical surfaces to meet the needs of car styling aesthetics and lighting technology. Our company uses high-quality materials and high-precision processing and optimizes the mold temperature control system to ensure that the residual stress of injection molded car lamp parts is minimized to avoid light distortion. Booling adheres to the “zero defect optics” standard to ensure that each set of molds can accurately present the designer’s creativity while meeting stringent optical performance requirements.
Categories of Car Lamp Injection Mold
Booling provides users with different car lamp molds, which are divided into two-plate molds, three-plate molds, or fine-gate molds, which are suitable for the processing of products of different complexity and provide users with more suitable solutions. In Booling’s view, “the adaptability of the mold determines the production efficiency, and the optimization of details determines the product quality”. Through rich industry experience and advanced processing technology, we help customers achieve the best balance between the precision, efficiency, and cost of car lamp manufacturing, and continue to provide high-value mold solutions for the industry.
-Two-plate mold: The structure is relatively simple and belongs to the classic single-parting surface mold. The entire mold is divided into a fixed mold and a movable mold with the parting surface as the interface. There are no complex side parting and core pulling mechanisms such as sliders and inclined tops in the entire mold, which has high molding efficiency and effectively reduces customer costs.
-Three-plate mold (fine-gate mold): The three-plate mold is relatively complex, including structures such as fixed molds, movable molds, and pouring systems. Usually, a point gate is used, and the gate size is small, generally directly on the product.
Based on cost-effectiveness and basic mold requirements, Booling can independently develop molds and provide users with full-process solutions for design and manufacturing.
EDM of Car Lamp Mold
In the field of automotive car lamp injection molding, Booling has always led the development of the mold industry with cutting-edge technology and excellent quality. Our company uses EDM technology to independently develop high-precision car lamp molds and provide users with complete solutions for complex molds. We continuously break through the limits of processing technology to achieve all-around upgrades from product design to mass production for customers.
The tool electrode and the workpiece electrode are not in direct contact. When they are close to each other, the voltage breaks through the working fluid medium in the gap, forming a discharge channel, instantly generating high temperature, etching the workpiece material, and achieving the purpose of removing the mold excess.
EDM is suitable for processing complex shapes. Manufacturers set electrode parameters such as pulse width, pulse interval, peak current, etc. These parameters directly affect the processing speed, processing accuracy, and surface quality.
The mold blank to be processed is clamped on the EDM machine to ensure that no displacement occurs during the processing. After the processing is completed, the mold is polished, and ground and other processes are performed to ensure the surface quality.
Five-Axis Precision Machining of Car Lamp Mold
Based on traditional three-axis machining, our five-axis finishing technology adds two rotation axes. Through computer control, the tool can move in five directions, realize five-axis linkage, and improve the flexibility and precision of car lamp mold processing.
Five-axis linkage machining can reduce the errors caused by multiple clamping, complete the machining of multiple surfaces, ensure the position accuracy between each component, reduce the machining process, improve the machining efficiency, and shorten the manufacturing cycle.
Using five-axis machining technology can ensure that the tool movement path remains stable, the mold surface is smoother, and the subsequent surface treatment and other work are reduced to achieve more complex machining.
Compared with traditional processing technology, our five-axis finishing technology optimizes tool paths and cutting angles, providing customers with a one-stop rapid solution from product design, and mold development to delivery. Consult now to get a customized solution evaluation from a professional engineering team, and let us use leading processing technology to protect the competitiveness of your products!
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