Custom Online Stamping Die Service
Booling’s stamping dies are mainly used in industries such as automotive, electrical appliances, and home appliances. The manufacturing of stamping dies utilizes capabilities such as CNC and Electrical Discharge Machining (EDM) processes.
Booling's Stamping Die Service
Stamping die is widely used in various industries, including packaging, automotive, toys, and household products. A stamping die is a specialized tool used in the metal-forming process known as stamping or pressing. It consists of two primary components: a punch and a die cavity. The punch is the upper portion of the die that descends onto the metal workpiece, while the die cavity is the lower portion that receives and shapes the material.
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Stamping Die Capabilities
| Material | US | Metric |
|---|---|---|
| Chisel tool steel | 68.9in. x27.6in. x 17.7 in. | 1750mm x420mm x450mm |
| Ceramics | 68.9in. x27.6in. x 17.7 in. | 1750mm x420mm x450mm |
| Carbide | 68.9in. x27.6in. x 17.7 in. | 1750mm x420mm x450mm |
Industries That Use Stamping Dies
Automotive Industries
We can manufacture stamping dies that are used to produce automotive products such as spoilers, air ducts, and plastic pedals.
Household Mold Industries
We can manufacture stamping dies, which can be used to produce molds for products such as plastic basins, water cups, and toothbrushes, among other Household Mold.
Home Appliances Industries
We can manufacture stamping dies, such as molds for household appliance products like refrigerators and ovens.
Logistics Industries
We can manufacture stamping dies, which can be used to produce molds for logistics and transportation products such as transport pallets, IBC totes, and 1-2000 liter blow-molded drums.
Whatever your needs, we have the solution.
The Technologies Involved In Manufacturing Stamping Dies
CNC
We use CNC technology to machine molds, which helps solve the difficulties encountered in mold manufacturing, such as complex curved surfaces, deep cavities, and small-diameter cores. After CNC machining, the molds achieve high dimensional accuracy and excellent surface finish.
Milling machine
We use milling machine technology to machine molds, which helps solve the difficulties encountered in mold manufacturing, such as complex curved surfaces, deep cavities, and small-diameter cores. After milling machining, the molds achieve high dimensional accuracy and excellent surface finish.
Lathe
We use Lathe machine technology to machine molds, which helps solve the difficulties encountered in mold manufacturing, challenges such as precision machining of external and internal diameters, and consistency in mass production.
Grinding machine
We use grinding machine technology to machine molds, which helps solve the difficulties encountered in mold manufacturing, such as machining hardened materials, achieving high-precision flat and cylindrical surfaces, and removing minimal stock. After grinding, the molds achieve extremely high dimensional accuracy and a superior surface finish.
Drilling machine
We use drilling machine technology to machine molds, which helps solve the difficulties encountered in mold manufacturing, such as deep hole drilling, precise hole positioning, and maintaining perpendicularity. After drilling machine processing, this mold can achieve precision and dimensional consistency in positions such as cooling channels, ejector pin holes, and screw holes during assembly.
EDM (Electrical Discharge Machining)
We use EDM technology to machine molds, which helps solve the difficulties encountered in mold manufacturing, such as complex cavities and deep narrow slots. After EDM processing, the molds can meet the high requirements for dimensional accuracy and surface finish.
Our Surface Treatment Capabilities
- Nitriding
- Carburizing
- Quenching and Tempering
- Hard Chrome Plating
- Nickel Plating
- Mirror Polishing
- Frosted Finish
- Leather Texture
- Texturing
Stamping Die Services Provided
Die Design
- Mold design is conducted based on the product design drawings, taking into account factors such as plastic flow characteristics, cooling efficiency, and demolding methods.
- Simulation analysis using CAD/CAE software is performed to predict potential issues and optimize the design.
Die Manufacturing
- Prepare the required materials according to the design and perform precision machining using CNC machines, EDM machines, grinders, and other equipment.
- Heat treat or surface treat key components to improve hardness and wear resistance.
- Assemble all mold components and conduct preliminary commissioning.
Trial Run
Defect Diagnosis and Troubleshooting: Identifying various defect issues that occur during the trial molding stage and eliminating them.
Comprehensive Inspection: Performing dimensional accuracy measurements, appearance checks, material property tests, and assembly trials on the samples.
Performance Testing: Evaluating the flow rate and pressure of the mold’s cooling system, the filling balance of the mold, and other relevant conditions.
Recording: Documenting all key molding parameters for the first batch of samples produced.
Die Maintenance
Our stamping dies require daily cleaning of scrap and foreign matter, lubrication, and visual inspection. A comprehensive check must be performed each time the die is installed. During production, the dimensions and burrs of the stamped parts are inspected at regular intervals; if a noticeable change is observed, it indicates that the cutting edge has worn or the clearance has shifted.
Mass Production Preparation
We will develop a detailed production scheduling plan based on the customer’s order requirements to ensure reasonable allocation of machines and shifts, as well as on-time delivery of orders.
After-Sales Service
- Technical Training Services：Our technicians have professional skills and relevant knowledge to support online mold maintenance guidance, conduct rapid troubleshooting, and assist in mold processing and processing of difficult-to-process engineering plastic raw materials.
- Regularly inspect and evaluate the mold ：our after-sales personnel can understand the customer’s usage in a timely manner and make corresponding suggestions.
- Repair & Warranty：We guarantee the quality of molds and provide first-level maintenance and second-level maintenance services. If you encounter any problems within the warranty scope, we will provide accurate and correct repair services to ensure that customers have the shortest downtime and quickly re-enter the production process.
Learn more guides about our Stamping Die Servicesto get more tips and resources.
Our Other Process Services
