Details
Details:
Model
Material
Brand
Origin
Application
Booling-Blow Mold-1
P20, 718, S136, 2738 etc
Booling
China
Home Appliance parts
Booling has been deeply involved in plastic polymer molding for fifteen years. We always believe that: “Real industry begins with a deep understanding of material properties.” As a national high-tech enterprise that masters ABS blow molding technology, we have verified the value of technology integration and innovation through 500+ successful cases.
Advantages of ABS blow molding:
- High production efficiency
- Product consistency
- Cost-effective
- Excellent surface quality
- Achieve molding of complex shapes
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As a high-tech enterprise that masters the full-link technology of ABS blow molding, we always believe that true industrial innovation is inseparable from a deep understanding of material properties and the application of creative production. We use a detection system to monitor 12 key indicators such as wall thickness distribution and dimensional tolerance in real-time at 100%, ensuring the stability of products between batches at around 99%.
Why Choose ABS Blow Molding?
Compared with traditional injection molding, we have successfully shortened the molding cycle by 27% through the intelligent temperature control system and increased the single-line blow molding tail wing production capacity by 32% for a certain automotive parts manufacturer. In Booling’s service practice, we found that customers choose this process mainly based on five core advantages.
- ABS material has good mechanical properties, can withstand greater pressure and impact, and is suitable for processing parts under high loads and strong impact environments.
- ABS has good wear resistance, excellent surface performance, and glossiness. It can easily realize the processing of automotive interior parts, home appliance shells, and other products, and has excellent appearance texture.
- The material has good fluidity during the production process, and it is easy to reach every corner of the blow molding mold to produce products with more uniform wall thickness. Before formal production, our company will test the mold to ensure that the melt fluidity and filling capacity meet the final goose processing requirements.
- After rigorous testing, the ABS material used by our company can maintain good physical and chemical properties in harsh environments, and can still maintain safety and reliability in acid, alkali, or salt spray environments.
- The ABS material used by our company has excellent weather resistance and aging resistance, and its service life far exceeds the industry standard, with higher cost-effectiveness.
ABS Blow Molding Equipment
Booling’s engineering team invests 8% of its annual revenue in upgrading equipment and ABS blow molding processes to build an industry-leading digital production system. At present, our intelligent extrusion system is a fifth-generation extruder with a high-precision temperature control system (temperature adjustment range is ±0.5℃), which is combined with a private server-driven metering system to make ABS blow molding parts production more intelligent and accurate. Booling has verified the technology of technology integration and innovation through 600+ successful cases. Our ABS blow molding has become the core processing technology of our plastic molding with a more efficient and flexible processing method. It is widely used in core industries such as automobile manufacturing, medical equipment, and packaging.
The extruder is the core equipment of ABS blow molding. Our engineers have professional control over the operation, parameter adjustment, and processing of the equipment. With precise temperature control, metering and conveying, and customized screw structure, they can achieve accurate and rapid material delivery, and the equipment operation efficiency always remains at the leading level in the industry.
Our company adopts five-axis linkage processing technology, and at the same time cooperates with EDM technology to provide one-stop services from concept design to sample delivery according to customer needs.
As the execution unit in the ABS blow molding process, our company provides two types of clamping devices, including hydraulic type (hydraulic cylinder direct pressure type) and elbow type (hydraulic cylinder or cylinder connecting rod type). The specific selection is based on the wall thickness, structure, and size of the customer’s product, which effectively eliminates molding defects such as flash and shrinkage marks, and ensures that the clamping force and the pressure of the melt can be accurately matched.
ABS Blow Molding Process
Booling has more than ten years of experience in the blow molding industry. Through the optimization of material utilization, our hollow molding process reduces raw material loss by 35% compared with traditional processes. Especially in the production of automotive air ducts, relying on self-developed intelligent control systems and high-precision production equipment, we can provide more stable and reliable ABS molding solutions, helping customers reduce unit costs by 18%.
- Use an advanced drying system to pre-treat the material by dehumidifying it, ensuring that the water content of the ABS raw material is less than 0.1%. This step can effectively eliminate bubbles or silver streaks in the product during the subsequent blow molding process.
- Engineers set the appropriate processing temperature and screw speed, accurately set the three-stage processing temperature, and convert the plastic into a tubular parison.
- When the parison is extruded to a predetermined length, the servo-driven clamping device clamps both ends of the parison, and passes compressed air, so that the parison expands and fits closely to the mold cavity.
- After blow molding is completed, the mold remains closed, and the product is cooled and shaped through the cooling water channel in the mold. The specific cooling time is adjusted according to the thickness and size of the product to avoid warping caused by uneven cooling.
- After the product is shaped, the mold is opened, the product is taken out, and it is trimmed to remove flash and burrs.
Why Choose Booling?
We are not only a supplier of ABS blow molding, but also your technical partner.
15 years of ABS blow molding experience – serving 300+ customers worldwide, covering industries such as automobiles, medical care, and home appliances
Full process control – from material selection to mass production delivery, full technical tracking
Quick response – sample delivery cycle 7-10 days, mass production efficiency leading the industry
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