Details
Details:
Model
Material
Brand
Origin
Application
Booling-checking-fixture-1
P20, 718, S136, 2738 etc
Booling
China
Home Appliance parts
Automotive check fixtures play a very important role in the automotive manufacturing field. Booling always regards check fixtures as the “quality gatekeepers” of automotive parts. We firmly believe that only by building check fixtures with strict requirements that exceed industry standards can we truly achieve the manufacturing goal of “zero defects”. With the successful experience of 300+ automotive check fixture projects, we have formed a complete automotive check fixture quality system, providing full life cycle solutions for more than 30 OEMs and more than 80 first-tier automotive parts suppliers around the world.
Advantages of using check fixture:
- High-precision measuring components
- Modular design
- Customized services
- Stable inspection
Booling automotive check fixtures strictly follow the IATF16949 system, and introduce aviation-grade precision machining standards into the automotive field during production. We have built a more stringent quality control system in the production process of automotive parts. The use of checking fixture production can ensure that automotive parts have higher safety and meet market quality standards. Our company has a five-axis linkage machining center and wire-cutting technology, combined with precision instruments such as three-coordinate measuring machines, to test the positioning accuracy and repeatability of check fixtures, and provide customers with full life cycle check fixture solutions.
Booling Digital Check Fixture Acceptance System
Today, as the automotive manufacturing industry faces intelligent transformation, the acceptance standards of check fixtures directly affect the assembly accuracy and market competitiveness of the whole vehicle. Booling has always adhered to the concept of “precision is life” and has built a digital check fixture acceptance system covering the entire process through continuous innovation.
- In the stamping process of automotive parts, the use of key equipment such as sensors to monitor each product in real-time is conducive to the timely interception of unqualified parts and improves the qualified rate of delivered parts.
- With the help of check fixtures, the geometric tolerances and dimensions of automotive parts are precisely inspected to ensure that all indicators of the product meet the use standards.
- Check whether the stamping die is in normal working condition and whether the die can process the product normally.
- Whether the check fixture can accurately judge and analyze the quality problems of stamping parts during welding, feedback quality risks in real-time, and reflect them in time through data.
4 Functional Acceptance Standards for The Automotive Check Fixture
In the wave of intelligent upgrading of the automotive industry, check fixtures are the core carrier of quality control, and their acceptance standards directly affect the supply chain efficiency of the OEM. Relying on 20 years of industry accumulation, Booling has built a check fixture acceptance system covering all scenarios with the concept of “technical precision builds a quality moat”, and has cumulatively served more than 80 domestic and foreign first-tier suppliers of automotive interior and exterior decoration.
- Positioning device: As the core component of automotive check fixtures, the positioning device directly determines the accuracy of subsequent measurement data. Booling uses an advanced coordinate positioning system to ensure that the measured parts are always in a precise position.
- Clamping device: Booling clamping device can ensure the stability of the workpiece during the checking process, while effectively protecting the surface quality of the workpiece and providing customers with a more efficient and safe checking solution.
- Dimensional accuracy: Ensure that the measurement accuracy of the key dimensions of the check fixture meets the design requirements and is controlled within ±0.1mm as much as possible. It can accurately measure the geometric tolerances of parts, such as verticality, flatness, parallelism, etc., to ensure that the measurement accuracy meets the relevant acceptance standards.
- Repeatability: The same component is measured multiple times under the same measurement conditions. The deviation of the measurement results should be within the allowable range. The repeatability error is required to be no more than ±0.05mm, providing customers with more reliable test results.
Booling Automobile Check Fixture Digital Assembly Standard
In the field of automobile manufacturing, the assembly of check fixtures is the core link of quality control, and its accuracy directly determines the matching quality of vehicle parts. Based on 20 years of industry experience, Booling innovatively proposed the “four-dimensional precision management system”, which realizes precise control of the whole process through the digital assembly management system, setting a new benchmark for intelligent manufacturing for the industry.
- Motion accuracy: The motion accuracy of the check fixture includes the motion accuracy of some circles and lines, as well as the accuracy of some transmission or moving parts, such as the movement of guide sleeves and detection pins.
- Contact accuracy: This standard is mainly used to test the contact state between stamping parts and automobile check fixtures to ensure matching accuracy.
- Position accuracy: This parameter mainly specifies the position accuracy of each detection hole, positioning hole, and reference part in the check fixture.
- Coordination accuracy: This parameter mainly considers whether each part meets the technical requirements during the assembly process and whether it can be accurately coordinated with production.
Booling’s check fixture manufacturing always puts customer needs first, and has established a complete quality traceability system and standardized operating procedures. Choosing us means choosing reliable and efficient mold and check fixture solutions!
Why choose Booling?
We are not a simple check fixture supplier, but a strategic partner of your quality system. We empower the quality of your entire industry chain, with a closed-loop testing solution from injection molding, and blow molding to stamping processes, and 12 months of free precision maintenance and quality assurance. Our fixture design drawings are kept for you free of charge for 10 years, providing the most powerful guarantee for your future fixture equipment and maintenance. Your product quality is worth protecting with Booling’s millimeter-level standards. Contact us now and you will communicate with Booling quality engineers online 1 to 1 to get exclusive solutions.
3D Printing Service Related Content
Applied’s expertise in modifying materials at atomic levels and on an ihdustrial scaleenables our customers to transform possibilities into reality.
