The perfect rapid prototyping solution for metal and plastic
- control the design error within ±0.02mm
- Our digital prototype platform can dispatch 32 material systems simultaneously
Booling's Rapid Prototyping Solution
Booling has been deeply involved in rapid prototyping for 15 years. We know that the birth of every great product begins with a precise prototype sample. When the competition in the global manufacturing industry enters the innovation track measured in “days”, the traditional product development model needs to break through fundamental difficulties – according to our survey data, 78% of new product failures are due to insufficient prototype verification, and 63% of market delays are due to mold development bottlenecks. We must not only shorten the product development cycle, but also make rapid prototyping itself a catalyst for rapid innovation.
“In Booling’s lab, rapid prototyping is not a simple model replication, but the first real-world expression of product design theory.” This statement by Chief Technology Officer Dr. Zhang shows the depth of our understanding of rapid prototyping. From the microporous structure of medical implants to the design optimization of aerospace parts, we always believe that true rapid prototyping should have mass production-level accuracy while maintaining the advantage of breaking through the conventional production cycle.
Our Services
Booling relies on its self-developed rapid prototyping technology to easily produce complex shapes or low volume of soft parts, and control the tolerance within ±0.05mm.
What is Rapid Prototyping?
Rapid prototyping is also a general term for technologies such as additive manufacturing or 3D printing. It mainly produces physical parts or prototypes quickly and automatically by adding materials layer by layer based on computer-aided design data (CAD model).
Booling's 3D Printing Rapid Prototyping Manufacturing Process
Our digital prototype platform can dispatch 32 material systems simultaneously and control the design error within ±0.02mm – this accuracy allows rapid prototypes to directly enter the functional testing stage. We once provided parts for a certain automobile manufacturer, which were used for collision tests and odor detection tests, and our parts passed the above tests.
“Last year, when we developed a battery bracket for a new energy vehicle brand, the prototype printed with SLS nylon not only passed 300,000 vibration tests, but also eventually became a mass production solution.” Senior Engineer Li Gong recalled. This is a typical example of Booling’s implementation of the “Prototype as Product” strategy. By increasing the tensile strength of reinforced composite materials to 120MPa, our 3D printed parts have successfully replaced traditional metal parts in 12 industrial scenarios.
Why is Booling rapid prototyping service popular?
Our company can provide 3D models and drawings to help users achieve precision molding of complex curved parts of automobiles, medical flexible parts or special-shaped parts, and effectively achieve accurate reproduction of textures, thin walls, etc.
Highly efficient product delivery
In the field of mold development, Booling creatively injects rapid prototyping thinking into traditional processes. Our rapid mold solutions have helped 327 companies break through the "mold production cycle curse" - through the combination of rubber mold core and intelligent temperature control system, customers can obtain a fully functional mold that can be produced 1,000 times within 10 days, and the cost is only 25% of the steel mold.
Blow molding uses the latest dynamic wall thickness control system
In the field of blow molding, our latest dynamic wall thickness control system is working hard to provide support for product molding. By real-time monitoring of the material flow state, the system can automatically adjust the blowing pressure curve to reduce the wall thickness difference from ±0.3mm to ±0.08mm. This technology has enabled the yield rate of customized packaging bottles of a high-end skin care brand to exceed 99% in one fell swoop.
Low trial and error cost
Booling's rapid injection mold not only delivered a real part with measurable wind resistance in 10 days, but also discovered 3 potential shrinkage marks in advance through mold flow analysis. "This closed-loop development system of 'prototype-mold flow-correction' is the secret of Booling's reduction of trial and error costs by 68%.
Rapid mold with self-developed local temperature control system
We also have extensive experience in making rapid molds for stamping dies. Booling engineers have mastered the core capabilities of efficiently responding to low-volume trial production, product verification, and short-term production. We have also developed a rapid mold with a local temperature control system, using the method of integrating micro-stamping and MEMS technology to complete the integrated rapid mold of stamping-riveting.
high-precision rapid prototyping customized service
- Car prototype
- Electronic Prototype
- Aerospace Parts Prototypes
- Household Object Prototypes
- Medical Prototype
- Home Appliance Prototype
- Packaging container prototype
- Customizable Prototypes