Dashboard Mold
Details
Model：
Booling-Dashboard mold-1
Material：
P20, 718, S136, 2738 etc
Brand：
Brand
Origin：
China
Booling’s dashboard molds help manufacturers achieve high-efficiency production of products. We provide one-stop services such as mold design, raw material procurement, processing, and mold testing. By creating 3D model technology for dashboard molds and using CNC machine tools, we can achieve precision manufacturing of dashboards for small and medium-sized cars, SUVs, trucks, pickups, and other models to meet different uses.
Application：
- Injection Mold
- Dashboard Mold
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Technical Parameters Of Dashboard Mold
The processing of automobile dashboards is complex and precise and has high requirements for aesthetics. Booling ensures high-quality and efficient processing of dashboards by continuously optimizing mold design and processing parameters.
| Model | Booling-Dashboard mold-1 |
|---|---|
| Number of cavities | 1 or multi-cavity |
| Mold base | LKM, Booling standard |
| Process type | Injection molding, blow molding |
| Mold steel | 45#, P20, 718, 2738, H13, SKD11, S136, 7075AL, 6065AL, beryllium bronze, etc. |
| Steel hardness | HRC28-HRC60 |
| Mold heat treatment | Vacuum quenching, tempering, nitriding, etc. |
| Plastic material | PP、PS、ABS、PC |
| Mold life | 500,0000-2,000,000 times |
| Mold size | Depends on dashboard design and injection machine |
| Mold weight | Depends on dashboard design and injection machine |
| T1 | 30-60 days |
| Processing method | Grinding machine, drilling machine, CNC, EDM, high-speed finishing, deep hole drilling, wire cutting, etc. |
| Design software | AutoCAD, UG, Moldflow 3D drawing format Stp, x-t, prt, etc. |
| Injection runner | Cold runner/hot runner |
| Injection gate | Direct gate, point gate, latent gate, fan gate, bull-horn gate, etc. |
| Sample quantity | 3-5 pieces |
| Processable surface roughness | 0.8μm |
| Dimensional accuracy | ±0.02mm |
| Quotation method | Send samples, send sample pictures and dimensions, dashboard 3D drawings. |
| Mold packaging | Wooden box |
| Mold accessories | Free |
| MOQ | 1 piece |
| Ejection method | Ejector, stripper, etc. (using hydraulic, cylinder, air valve, etc.) |
| Price Term | FOB, CIF |
Guidelines for Dashboard Mold
Automotive manufacturers can have a one-to-one communication with our engineers based on the dashboard design drawing, and we will provide you with the best mold manufacturing solution.
Dashboard Mold Procurement Process
The mold procurement process directly affects the production cycle and quality of the car dashboard. Booling’s procurement process covers the entire process from inquiry to acceptance.
1. Contact Booling and provide samples or 3D drawings to clarify the needs and design requirements for the dashboard.
2. Booling analyzes the customer’s needs and provides a reasonable quotation within 24 hours.
3. The customer checks the type, quantity and other parameters of the mold and confirms the order.
4. After signing the processing contract, the mold drawing design begins. Booling usually provides 3D mold design drawings.
5. The customer confirms the mold drawing.
6. Carry out material procurement and prepare the processing steel for the mold.
7. Enter the processing and production stage of the dashboard mold.
8. Assemble the mold according to the drawing and perform surface treatment such as grinding and polishing according to the requirements of the mold.
9. Mold trial T1.
10. Repair and adjust the mold according to the results of the first mold trial.
11. Mold trial T2.
12. Optimize the mold structure according to the results of the second mold trial.
12. Mold packaging and delivery.
13. Customer confirms receipt.
Dashboard Mold Packaging Process
As the most conspicuous component of the car interior, the packaging of its mold is particularly important. Booling’s customized mold packaging can effectively protect the quality of the mold and prevent it from being bumped.
1. Clean the core and cavity of the dashboard mold with oil
2. Spray rust inhibitor on the core and cavity
3. Spray anti-rust paint on the mold surface to prevent rust caused by moisture during sea transportation
4. Cover the mold surface with a film to prevent scratches from affecting the mold accuracy
5. Pack and mark various accessories of the dashboard mold
6. Custom mold wooden box packaging and plastic pallet
7. Load by sea or send to the airport for air transportation
Key Points in Dashboard Mold Design
The dashboard, as a core component of automotive interiors, requires mold design to balance product appearance quality, structural precision, production stability, and mold service life.
| Step | Specific Requirements |
|---|---|
| Sample #1 | Row 1, Content 1 |
| Product Analysis | Function, dimensions, shape, surface quality requirements, assembly methods, etc. |
| Material Selection | PP, ABS, HDPE, PC, PVC, PA6, PA66, etc. |
| Structural Design | Parting surface, core-pulling mechanism, gating system, cooling system, ejection mechanism, etc. |
| Manufacturing Process | CNC machining, grinding, polishing, EDM (Electrical Discharge Machining), heat treatment, surface treatment, assembly, and debugging |
| Quality Control | Dimensional accuracy control, surface quality control, performance testing |