Custom Mold Design Service
Our mold design provides complete mold design solutions for processes such as injection molding and blow molding. It reduces the number of mold trials, ensuring product consistency and stability in production.
Cooperation with Jaguar
Jaguar requires a lightweight all-aluminum body structure. This means that the products we manufacture must not only achieve a weight reduction of more than 30%, but also maintain structural integrity during low-speed collisions and perfectly coordinate with the vehicle’s energy absorption design.
Solutions
This bumper system has passed multiple regulatory tests, including the ECE R42 rear impact regulation and the R127 pedestrian protection regulation. Compared with the previous generation model, we have ultimately achieved a 12% improvement in lightweighting, which greatly enhances fuel economy and handling.
Challenges And Difficulties
Validate Mold Design Early to Reduce Costs and Increase Benefits
We solve potential problems for customers at the design stage, which greatly reduces the number of tests and adjustments, lowers development risks, and saves time and cost.
Use high-precision mold flow analysis technology
Our engineers have used high-precision CAE mold flow analysis technology to optimize the bumper’s wall thickness distribution and rib structure. While ensuring product strength and safety, we have achieved a 12% weight reduction.
Mold Design Services We Offer
Custom Injection Mold Services
We provide mold design services for injection molds, including gate design, edge gate, hot runner, and more.
Custom Stamping Die Services
We provide mold design services for stamping dies, extending die life and improving material utilization in die manufacturing.
Our Mold Design Process
Product Analysis and DFM Report
At this stage, we can provide customers with feasibility assessments including wall thickness evaluation, draft angle, and undercut analysis.
Mold Structure Concept Design
At this stage, we can determine the parting line, number of cavities, and gate type for the product.
Simulation Verification
At this stage, we can perform cooling analysis, flow analysis, and structural strength verification for the product.
Design Drawings
At this stage, we can provide 2D assembly drawings and 3D mold drawings for the product.
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