Custom Automotive Air Duct Manufacturing
Booling supply lightweight, high-temperature resistant and low-VOC automotive ducts. All products are custom-manufactured in strict compliance with customers’ requirements. We adhere to rigorous manufacturing standards to satisfy the stringent OEM specifications for the automotive industry.
See How It Works
High-Quality Rapid Prototyping and Production 3D Printed Parts
Booling’s duct products are manufactured by blow molding technology. Combined with our self-produced precision duct molds, we are able to fabricate high-quality hollow automotive ducts that feature excellent high temperature resistance and high dimensional accuracy, including automotive air conditioning ducts, defroster ducts and other related parts.
We utilize PP, HDPE and high-temperature resistant TPV as raw materials to produce finished automotive ducts. Our products boast outstanding heat resistance and air tightness.In the product design phase, we apply mold flow analysis to pre-assess key properties like air tightness and validate production feasibility. We also provide sample trial services to ensure full manufacturability of every design.Furthermore, we deliver one-stop OEM and ODM customization services covering the entire workflow, from 3D CAD modeling all the way to mass production and delivery.
Thermoplastic 3D Printing
Selective Laser Sintering (SLS) 3D Printing Service
Quality prototypes and production parts. 1-Day expedite. Free shipping on all US and international orders. ISO 9001:2015, ISO 13485, IATF 16949:2016, and AS9100D certified.
Manufacturable Duct Products
Air conditioning ventilation ducts
Defroster Duct、Central Outlet Duct、Side Outlet Duct、Rear Seat Duct, etc.
Heating System Duct
Heater Core Inlet Duct、Heater Outlet Duct, etc.
Intake Pipe
Air Cleaner Intake Pipe、Air Cleaner Outlet Pipe, etc.
Other Auxiliary Ducts
Cabin Ventilation Duct, etc.
Applications of 3D Printing
Global Services
Access Booling's full manufacturing capabilities instantly. Wherever you are, we deliver solutions backed by technical expertise and global experience.
Available for immediate inquiry
Booling's intelligent system provides instant design assessment, delivering an accurate quote and reliable lead time—all within minutes.
Quality Assurance
Operating under ISO 9001:2015 and strict NDAs, our system provides clear visibility into project quality and progress—keeping your ideas fully secured.
Unsure which material to adopt?
Please share your requirements, including the product’s operating temperature, working pressure, service environment (underbody vs. cabin), annual order volume and target cost. We will recommend the most suitable material and explain the related trade-offs in simple language. Our reply will be straightforward, with no beating around the bush or excessive elaboration.
Free shipping available for domestic 3D printing orders
Product Specifications
| Attachment Method | Standard Options |
|---|---|
| Part Length Range | 50 mm – 20.00 mm |
| Wall Thickness | ±0.5 mm – ± 5.0 mm |
| Wall Thickness Tolerance | ±0.2 mm (EBM) / ±0.13 mm |
| Maximum Hole Diameter | 150 mm |
| Available Materials | PP, HDPE, TPO, TPU, PA6-GF30, PA66-GF35 |
| Blow Molding Process | Extrusion (EBM), Injection (IBM), 3D Blow Molding |
| Color | Custom colors available |
| Lead Time | Around 45 days |
Automotive Air Duct Manufacturing Process
Design Review
Please send us your 3D models or 2D drawings. Even a hand-drawn sketch with key dimensions is acceptable. We can evaluate the manufacturability of your part geometry and select the optimal production process for you. Meanwhile, we will identify any potential DFM issues, such as draft angles, wall thickness deviations, clamping positions and other related problems.
Material Selection
We will recommend the most suitable materials according to your requirements.
Processing Parameters
We will carry out parameter optimization during the trial run, including adjusting cycle time, part wall thickness and implementing flash control.
