BOOLING Mold Logo
Rapid Prototyping Services
Industries We Provide

Produce molds and products for kitchenware, home, and bathroom items.

We are capable of producing both molds and finished products for transport pallets and plastic containers.

We are engaged in both mold manufacturing for automotive components and the production of plastic parts.

Our business covers medical plastic products, including medical bed boards, bedside cabinets, and emergency stretchers.

Plastic housings for robots, internal plastic components, and the manufacturing of molds for these housings and components.

We offer mold manufacturing and plastic component production for a wide range of home appliances, such as refrigerator liners .

Blow Mold

Blow Molds

We manufacture tools that achieve over 500,000 shots, an automatic demolding rate above 90%, and produce blow-molded parts with uniform wall thickness and precise forming.

Precision Blow Mold Manufacturing | Blow Molding Tooling

Model: BL2505160  |  Die Ref: F5120S

Precision blow molds holding ±0.15mm wall thickness and ±0.02mm cavity tolerance. CMM verified, ultrasonic mapped. Medical, automotive & industrial tooling from Taizhou, China. Full inspection documentation included with every mold.

Automotive Blow Mold Cavity
Automotive Precision Blow Molds

How We Build Precision Blow Molds

We build precision blow molds that hold ±0.15mm wall thickness and ±0.02mm cavity tolerance. Every mold ships with a full CMM dimensional report and ultrasonic wall thickness mapping from T1 samples at 20+ measurement points. Not on request. Not as an extra line item. Standard.

The difference between a standard blow mold and a precision one comes down to three engineering decisions: Moldflow simulation before cutting steel, conformal cooling that holds temperature uniformity within ±2°C across the cavity surface, and inspection that doesn’t take shortcuts. We’re in Taizhou, Zhejiang. Building extrusion blow molds since 2013.

Customer Testimonial

The blow molds supplied by Booling deliver consistent and uniform wall thickness. All mandatory measuring points are kept within tolerance, featuring outstanding mold precision and reliable overall quality.

Precision Blow Mold Image Showcase

A showcase of our high-precision blow mold tooling. All molds are CNC-machined to tight tolerances and fully inspected for quality and consistency.

Air Duct And HVAC Blow Mold
Air Duct And HVAC Blow Mold

Technical Specifications

Mold Parameters

Parameter Value / Description
Mold Type Extrusion Blow Mold, custom multi-cavity design
Mold Steel S136 / P20 / H13 optional
Cavity Tolerance ±0.02mm
Wall Thickness Control Accuracy ±0.15mm

Product Parameters (Molded Part)

Parameter Value / Description
Applicable Material HDPE,ABS, PP, EVOH multi-layer barrier plastic
Product Volume Range 1ml – 1000L (small bottles to IBC tanks)
Minimum Uniform Wall Thickness 0.8mm
Application Fields Automotive interior and exterior components, packaging containers, medical applications, and logistics industries.
Equipment & Production Parameters
Parameter Value / Description
Sample #1 Row 1, Content 1
Sample #2 Row 2, Content 1
Sample #3 Row 3, Content 1

Core Blow Molding Process Parameters

UNIQUE PER CASE — Drawing package provided per project. Contact sales for your DFM & CAD package.

Temperature Settings (°C)
Sample #1 Sample #1
Sample #2 Sample #2
Sample #2 Sample #2
Sample #2 Sample #2
Temperature Settings (°C)
Sample #1 Sample #1
Sample #2 Sample #2
Sample #2 Sample #2
Sample #2 Sample #2
Temperature Settings (°C)
Sample #1 Sample #1
Sample #2 Sample #2
Sample #2 Sample #2
Sample #2 Sample #2

T1 Trial Results

These are our full standardized inspection services conducted during the T1 first sample trial molding stage. All test data will be recorded, sorted and delivered together with the mold upon shipment.

It includes 2D and 3D design drawings, simulation data, mold materials, trial molding reports, machining process parameters, and mold optimization records.

 

T1 Qualification — All Checkpoints Passed

Performance Comparison

UNIQUE PER CASE — Drawing package provided per project. Contact sales for your DFM & CAD package.

Aspect Booling Precision Blow Mold Industry Average
Cycle Time 55–65 seconds 65–70 seconds
Wall Thickness Tolerance ±0.15 mm ±0.25–0.35 mm
Mold Cavity Accuracy ±0.02 mm(CMM全检) ±0.05–0.10 mm
Mold Life 300,000–500,000 cycles 200,000–300,000 cycles

Technical Drawings & 3D Models

UNIQUE PER CASE — Drawing package provided per project. Contact sales for your DFM & CAD package.

90%

+

Auto Demolding Rate

Steady-state auto demolding ratio on Kautex KBS-8 production line.

From ~60% baseline → 30% improvement

90%

+

Auto Demolding Rate

Steady-state auto demolding ratio on Kautex KBS-8 production line.

From ~60% baseline → 30% improvement

90%

+

Auto Demolding Rate

Steady-state auto demolding ratio on Kautex KBS-8 production line.

From ~60% baseline → 30% improvement

90%

+

Auto Demolding Rate

Steady-state auto demolding ratio on Kautex KBS-8 production line.

From ~60% baseline → 30% improvement

Precision Mold Drawing

These are real photos of the precision blow molding molds we have manufactured, provided for reference purposes.

The blow mold for an automotive air duct
Mold Cavity Set – Automotive Air Duct
Form to upload CAD models for blow mold DFM and simulation — button to start automotive project
Mold Cavity Set – Water Pipe Profile
Industrial blow mold cavity tooling for IBC containers and chemical drums
Mold Cavity Set – IBC containers and chemical drums
A blow mold for an automotive rear spoiler — HDPE, with conformal cooling
Mold Cavity Set – Automotive Rear Spoiler
Precision medical blow mold for hospital bed guardrail
Mold Cavity Set – Hospital Bed Guardrail
Blow Mold for Hospital bed headboard
Mold Cavity Set – Hospital Bed Headboard

Frequently Asked Questions

Cavity: ±0.02mm, CMM verified. Wall thickness: ±0.15mm standard, ±0.3mm on large surfaces, ultrasonic verified. We’ll give you achievable numbers for your specific part during DFM.

Three-stage: in-process checks during machining, full CMM report after assembly, ultrasonic wall thickness mapping on T1 samples at 20+ points. You get all three reports.

Precision blow molding tooling adds Moldflow simulation before cutting, conformal cooling, tighter inspection, and full documentation. Upfront cost is about 15-25% higher. For parts where tolerance matters, the cost difference is trivial compared to a mold that doesn’t hold spec.

Custom Precision Blow Mold Inquiry

Send your drawing or sample — we’ll evaluate manufacturability, provide DFM feedback, and return pricing within 24 hours.

Related Automotive Blow Molds

Medical Blow Molds

HDPE spine boards where wall thickness variation directly affects patient safety. ±0.3mm across a two-meter surface, validated by ultrasonic mapping and load deflection testing.

Automotive Fuel Tank Molds

where pinch-off weld integrity determines whether the tank passes pressure decay testing. Multi-layer EVOH barrier tanks where layer distribution uniformity affects hydrocarbon permeation rates.

Air Duct & Intake Molds

where internal surface finish affects airflow. Turbulence costs horsepower. We polish intake cavities to SPI A-2 as standard.

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